Thumela i-imeyili
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Ezindaweni ezibucayi, i-wipe akuyona nje into edliwayo—iyingxenye yesistimu yokulawula ukungcola. I-substrate engafanele ingasakaza izinhlayiya, ishiye izinto ezikhishwayo, noma izinqubo zokuhlanza kancane, kuyilapho efanele ithuthukisa kokubili ukuhlanzeka kwendawo kanye nokusebenza kahle. I-Microfilament Engalukiwe Izinto zokwakha zakhiwe ngemicu eqhubekayo emincane kakhulu edala i-matrix exineneyo, emuncayo yokuphakamisa nokugcina udoti omncane. Lesi sihloko sihlola ukuthi izinto zenziwe kanjani, ukuthi kungani isakhiwo saso esingu-0.1–0.15 denier sibaluleke kakhulu, nokuthi izilinganiso zokusebenza ezifana ne-LPC, i-NVR, ukumunca, ukuhambisana kwe-IPA, kanye nokubekezelelana kokubulala inzalo kuthinta kanjani ukukhethwa kokusula kwe-cleanroom.
Indlela i-Microfilament Nonwoven Edala Ngayo Inani Ekusuleni Indlu Yokuhlanza
Isidingo sezindawo ezilawulwayo ezithuthukisiwe izisekelo zokusula yakhelwe ukulawula ngokuphelele izinhlayiya kanye nokuphathwa koketshezi. I-Microfilament Engalukiwe ubuchwepheshe buvele njengesixazululo esisebenza kahle kakhulu, sihlinzeka nge-matrix ekhethekile ebamba ukungcola kwe-sub-micron kunokuba imane ikususe ezindaweni ezibalulekile. Ngokusebenzisa imicu eqhubekayo, emihle kakhulu, le nto ivala igebe phakathi kwe-nonwovens evamile emunca kakhulu kanye ne-synthetic wovens ehlanzekile kakhulu.
Isakhiwo Sezinto Nezakhiwo Eziyinhloko
Ukukhiqizwa kwalesi sisekelo kuncike ekukhishweni kwezingxenye ezimbili okulandelwa yi-hydroentanglement enengcindezi ephezulu, inqubo ehlukanisa imicu ibe yi-filaments eqhubekayo emincane kakhulu. Lezi zinhlayiya zivame ukulinganisa phakathi kuka-0.1 no-0.15 denier, okudala isakhiwo esiminyene, esinezimbobo ezincane esihluke kakhulu kuma-nonwovens aqinile. Le geometry ye-filament enomumo wedge inikeza umphumela omuhle kakhulu we-capillary, okwenza indwangu ikwazi ukuphakamisa futhi ibambe unomphela imfucumfucu emincane ngaphakathi kwezikhala zayo zesakhiwo ngaphandle kokuklwebha izindawo ezibucayi ze-optical noma ze-semiconductor.
Amamethrikhi Okusebenza Okulawula Ukungcola
Ukuze kuqinisekiswe igumbi lokuhlanza, izilinganiso zokulawula ukungcola kumele zinamathele emikhawulweni yokuhlaziya eqinile. Izingxenye ezincane ze-microfilament zezinga eliphezulus](https://www.esunesun.com/nonwoven-fabric/) njalo finyelela i-Liquid Particle Counts (LPC) engaphansi kwezinhlayiya ezingu-1,200/cm² zezinhlayiya ezilinganisa u-0.5 µm noma ngaphezulu. Ngaphezu kwalokho, ukuhlolwa kwe-Non-Volatile Residue (NVR) kusetshenziswa ukukhishwa kwamanzi kwe-Deionized (DI) kuvame ukukhiqiza okungaphansi kuka-0.05 mg/g, okuqinisekisa ukudluliselwa okuncane kwamakhemikhali. Izinto ezibonakalayo zinamandla okumunca angavamile, ngokuvamile zimunca u-300% kuya ku-400% wesisindo sazo esomile ezixazululweni noma ezixazululweni zamanzi, okunciphisa kakhulu inani lama-wipes adingekayo ngokwenqubo yokusebenza ejwayelekile.
I-Microfilament Nonwoven vs. I-Polyester Elukiwe
Abaphathi bezikhungo bavame ukuhlola ama-microfilament substrates ngokumelene ne-polyester yendabuko ehlanganisiwe. Nakuba zombili izinto zikhonza izindawo ezibalulekile ngempumelelo, umehluko wazo wesakhiwo ulawula amaphrofayili ahlukene okusebenza, ikakhulukazi maqondana nokukhiqizwa kwezinhlayiya, ukugcinwa koketshezi, kanye nezindleko zokuthenga eziphelele.
Izindlela Zokuqhathanisa I-ISO Cleanroom
I-polyester elukiwe ithembele emaphethelweni avaliwe—ngokuvamile atholakala nge-laser noma amandla e-ultrasonic—ukuvimbela ukuchitheka kwefayibha emkhawulweni wayo. Ngokuphambene nalokho, isakhiwo esibambeke kakhulu se Indwangu Engalukiwe Ye-Microfilament ngokwemvelo iyamelana nokuqhekeka, ivame ukuphika isidingo sokuvalwa komphetho ezindaweni ze-ISO 5 kanye ne-ISO 6. Lo mehluko wesakhiwo uthinta ngqo izindleko zokukhiqiza kanye nesivinini sokumuncwa kokusebenza kwe-wiper.
| Isilinganiso sokusebenza | I-Microfilament Engalukiwe | I-Polyester elukiwe |
|---|---|---|
| Ikilasi le-ISO elifanele | I-ISO 5 - I-ISO 7 | I-ISO 3 - I-ISO 5 |
| Amandla Okumunca | > 300% isisindo esomile | Isisindo esomile esingu-150% - 200% |
| Kudingeka Ukuvalwa Komphetho | Cha (okuzinzile ngokwemvelo) | Yebo (i-Laser noma i-Ultrasonic) |
| Izinga Lokukhishwa Koketshezi | Okumaphakathi kuya Okuphezulu | Okuphansi kuya Okumaphakathi |
| Isici Sezindleko Ezihlobene | Okumaphakathi | Phezulu |
Ukuhlanza kanye nokuhambisana kwamakhemikhali
Ukuhambisana kwamakhemikhali kanye nokuqina kokubulala amagciwane kuyizidingo ezibalulekile eziyisisekelo zezindawo zokuhlanza zemithi kanye nezokuhlanganisa. Ama-Wipes Okuhlanza Ama-Microfilament zikhombisa ukuzinza okuqinile kobukhulu uma zigcwele ingxube yamanzi engu-70% ye-Isopropyl Alcohol (IPA) ejwayelekile kanye nengxube yamanzi engu-30% ye-DI, zimelana nokuvuvukala kanye nokuwohloka okuvamile ezingxubeni ezisekelwe ku-cellulose. Ezindaweni ezihlanganisiwe ezihlanzekile, izinto zimelana ngempumelelo nemithamo ejwayelekile ye-gamma irradiation engu-25 kuya ku-40 kGy. Lokhu kushiswa kwemisebe kufinyelela izinga lokuqinisekisa i-Sterility Assurance (SAL) elingu-10^-6 ngaphandle kokubangela ukwehla okukhulu kwamandla okuthambekela noma ukwanda okuyingozi kwezinsalela ezingakhishwa.
Indlela Abathengi Okufanele Bacacise Futhi Bafaneleke Ngayo Ama-Wiper
Ukushintshela ku- i-substrate entsha yokusula idinga isu lokuthenga elihlelekile. Abathengi kumele babheke ngale kwentengo yokuqala yamayunithi ukuze bahlole izinhlelo zokuphatha ikhwalithi zomhlinzeki kanye nomthelela wesikhathi eside we-substrate emikhiqizweni yenqubo kanye nengozi yokungcola.
Izinyathelo Zokuthatha Amasampula Neziqu
Iziqu ze-a Indwangu Yokuhlanza I-Microfilament kudinga indlela eqinile, evame ukuqondiswa amazinga okuhlola e-IEST-RP-CC004.3. Amaqembu okuthenga kufanele agunyaze isampula yokuqinisekiswa kwezindawo ezintathu ukuze kuhlolwe ukuhambisana kwesisindo sebhetshi nebhetshi—okuvame ukucaciswa phakathi kwamagremu angu-60 no-80 ngemitha yesikwele (gsm)—kanye nokubekezelelana kobukhulu kanye namazinga okuchitheka kwezinhlayiya. Ukusebenza kokukhiqiza kokuhlola ngokuvamile kudinga i-Minimum Order Quantity (MOQ) yamasaka ayi-100 kuya kwangu-500. Lokhu kuvumela abaqhubi bezikhungo ukuthi bahlole ngokwanele impendulo yokuthinta yento kanye nokusebenza kahle kokuhlanza phakathi kwamashifti amaningi ngaphambi kokuzibophezela ekuhlanganisweni kwebhizinisi okugcwele.
Ingozi Yokuthobela Umthetho kanye Nohlaka Lwezindleko Eziphelele
Ukuhlola izindleko eziphelele zobunikazi kudinga uhlaka oluphelele olubala ingozi yokuthobela imithetho ehlobene nezinto ezingaphansi kwezindinganiso. Izinga lokukhubazeka elidlula umkhawulo oqinile ongu-0.05% ezindaweni zokuhlanza kungaholela ekuhlolweni kwezinhlayiya eziyingozi, ikakhulukazi ku-photolithography ye-semiconductor noma ekukhiqizweni okujova okungenamafutha. izinketho ze-microfilament ze-premium kungase kube nezindleko eziphezulu ngo-15% kuya ku-20% kusengaphambili uma kuqhathaniswa nezingubo ezingezona ezelukiwe ze-spunlace ezisezingeni eliphansi, zinciphisa kakhulu ingozi yokwenqatshwa kwezindawo ezibiza izigidi zamaRandi. Ukutshala imali ezintweni ezicacisiwe kakhulu ze-microfilament kunciphisa isikhathi sokungasebenzi kwegumbi lokuhlanza elihlotshaniswa nokungenelela kokuhlanza kwesibili kanye nophenyo olungaphandle kwemininingwane.
Izinto Ezibalulekile Okufanele Uzicabangele
- Cacisa i-microfilament ama-wipes angalukiwe ezindaweni ze-ISO 5 kuya ku-ISO 7 lapho ukumuncwa okuphezulu, ukubanjwa kwezinhlayiya, kanye nezindleko ezimaphakathi kuyizinto eziza kuqala.
- Funa ubuncane befayibha obuphakathi kuka-0.1 no-0.15 denier ukuqinisekisa isakhiwo esiminyene esinezimbobo ezincane esikwazi ukubamba imfucumfucu emincane.
- Sebenzisa idatha ye-LPC ne-NVR ngesikhathi sokuhlolwa, ngezingxenye ezisezingeni eliphezulu ezihlose ngaphansi kwezinhlayiya ezingu-1,200/cm² ku-0.5 µm kanye nangaphansi kuka-0.05 mg/g NVR ngokukhishwa kwamanzi kwe-DI.
- Khetha i-microfilament engalukiwe lapho amaphrothokholi edinga ukumuncwa okungu-300% kuya ku-400% ngesisindo esomile ukuze kuncishiswe ukusetshenziswa kwe-wipe futhi kuthuthukiswe ukuphathwa koketshezi.
- Qinisekisa ukuhambisana ne-70% IPA kanye ne-30% DI water blends ngaphambi kokusetshenziswa kwezokwelapha, ukuhlanganisa, noma ezinye izinqubo zokuhlanza ezilawulwayo.
- Ngezinhlelo zokusebenza ezihlanzekile, qinisekisa ukuthi izinga lokusula elikhethiwe lingabekezelela ukushiswa kwe-gamma ku-25 kuya ku-40 kGy ngaphandle kokulahlekelwa ukusebenza.
imibuzo ejwayelekile ukubuzwa
Isetshenziswa kanjani i-microfilament nonluken emakamelweni okuhlanza?
Isetshenziswa njengesisekelo sokusula ezindaweni ezilawulwayo lapho ukubanjwa kwezinhlayiya, ukumuncwa, kanye nezinsalela eziphansi kubaluleke kakhulu, kufaka phakathi izindawo zokuhlanza zemithi, ze-semiconductor, ze-optical, kanye nezokuhlanganisa.
Zincane kangakanani imicu ekwi-microfilament engalukiwe?
Ama-filament aqhubekayo aqhekekile ngokuvamile alinganisa cishe u-0.1 kuya ku-0.15 denier, okudala isakhiwo esiminyene esinezimbobo ezincane esisiza ukubamba ukungcola okungaphansi kwe-micron.
I-microfilament nonwoven iqhathaniswa kanjani nama-polyester wipes alukiwe?
I-Microfilament nonluken inikeza ukumuncwa okuphezulu, ngokuvamile ngaphezu kwesisindo esomile esingu-300%, futhi ngokuvamile ayidingi imiphetho evalwe. I-polyester elukiwe ihlanzekile ekusetshenzisweni okuqinile kwe-ISO 3-5 kodwa ngokuvamile ibiza kakhulu.
Yimaphi amakilasi e-ISO cleanroom afaneleka kakhulu kuma-microfilament nonwoven wipes?
Ama-microfilament nonwoven wipes avame ukufanela izindawo ze-ISO 5 kuya ku-ISO 7, kuye ngebanga lomkhiqizo othize, idatha yokuhlola, kanye nezidingo ze-SOP zegumbi lokuhlanza.
Ingabe ama-microfilament nonwoven wipes angasetshenziswa ne-70% IPA?
Yebo. Izinto zigcina ukuzinza kobukhulu nge-70% isopropyl alcohol evamile kanye ne-30% DI water blends, okwenza ifaneleke ezindleleni eziningi zokusula nokubulala amagciwane egumbini lokuhlanza.
